Processing

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TPU Processing Technology & Applications

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 I.Typical process method of TPU is extrusion and injection.     Pay attention to the items below:

£¨1£©Absolutely dry before processing as TPU has strong hygroscopicity;

£¨2£©Improve precision of temperature control as temperature dependency of     adhesiveness is slow;

£¨3£©Consider structure and draw ratio of screw rod from material     properties (e.g. compression ratio, channel depth , L/D, etc.);

£¨4£©Consider structure of mould from flowability of material (won't cause     stranded nozzle, flow channel and pouring gate);

£¨5£©Power of moulding machine shall be set larger (1.5-2 times more than     general purpose resin);

£¨6£©Annealing treatment to recover initial properties (especially non-     fully plastified material);

£¨7£©Bad Hydrolysis resistance, easy hydrolysis under high-temperature or     moisture conditions, especially low-hardness TPU.

 

    II.Drying temperature & time

 

Hardness is 90A and less, 80¡ª90¡æ¡Á3-4h

Hardness is 95A and over, 90¡ª100¡æ¡Á3-4h

Low-hardness product at high drying temperature may become binder, excessive long drying time may cause product turn yellow.    

III. Reference injection moulding temperature of projecting           machine (Unit: ¡æ)

 

Specification

80A

C1

170

C2

175

C3

180

Spray Nozzle

170-185

85A

175

180

185

185-190

95A

180

185

190

190-195

64D

190

195

200

200-205

72D

195

205

210

210-215

 

IIII. Reference extrusion moulding temperature of extruder (Unit:      ¡æ) 

   

Specification 

80A

C1

175

C2

180

C3

185

Spray Nozzle 

185-190

85A

180

185

190

190-195

95A

185

190

195

195-200

64D

190

195

200

200-205

72D

195

200

205

205-210

    Processing method of TPEE£º   

    Before processing, TPEE shall be continuously dried for 3-5 hours in blower at 90¨C110oC; after drying and processing, it can't be placed in damp air which may affect its performance; return material can be mixed for reuse but quantity added can't exceed 25%.Injection moulding: material temperature shall be 5~15oC higher than melting point of the product, mould temperature is 20~50oC, injection pressure is 60~100MPa and injection speed is medium-to-low speed. Extrusion & blowing moulding: draw ratio of screw rod shall be 25£º1, temperature of feed cylinder shall be 5~10oC higher than melting point of the product and rotating speed of the screw rod is medium-to-low speed

Processing method of TPU film:
   Rolling/pasting (rolling can be achieved via all industrial treatment processes), e.g. hot sticking, thermoforming, hot rolling, plate rolling, adhesive rolling, hot-melting bonding, ultrasonic wave and high frequency.

Welding/the best welding methods include:    

 high-frequency dielectric welding, hot-gas welding, heating medium import welding and ultrasonic welding.


Kunshan Lujia Shitailong International Plastics City G District No. 6| technical support£ºSUN
Add£ºKunshan City, Yushan Town, Xiao Linlu No. 996 Tel£º0512-50337223 Fax£º0512-50337496